Extracts; How are they made?
A. The selection of the raw material
As in every field, out of low quality raw material
one cannot produce a high quality product.
Therefore the selection of the raw material is of
main importance in the production of extracts.
Not only the identity must be properly determinated
also the presence of the active substances
must be checked.
By testing systematically all our extracts, individually, batch after batch, in a recognized independent German Lab on:
- identity and active substances
- traces of heavy metals
- aflatoxines G1, G2, B1, B2 and total aflatoxines
- organophosphorous and organochlorine pesticides, on piperonylbutoxid and pyrethroids
- microbacterial purity
we are forcing our supplier to do these tests already on their raw material. Final products that don’t meet the standards are refused.
B. The preparation of the raw material
The dried herbs are cleaned and sliced as traditionally prescribed, some herbs in smaller parts, others in larger slices.
C. The pre-treatment
Some herbs need a pretreatment, some to relieve
their toxicity, others to enhance or reduce
certain specific properties.
Cooking in water,
baking or frying in vinegar, wine, ginger, honey
are commonly used practices.
D. The extraction
To produce a final product containing the necessary
substances in the right quantities, this
step in production is, without any doubt, the
most important and also the most critical.
Essential substances may not be destroyed,
therefore modern extractions are done at the
lowest temperature possible. Volatile substances
are kept and reintroduced in a later step of
the production process.
Based on a 70 years experience, cooking time,
temperature and other qualifying parameters
are checked and if necessary corrected by computers
E. Filtration
The raw material is separated and the remaining liquid is filtered.
Sometimes the raw material is dried and grinded fine and used as starch in the
production of powders.
F. Concentration
At low temperature and in a closed circuit the filtered
liquid is concentrated by evaporation.
The original volume of liquid is brought back to
about 1/5 of his volume. Here we speak of a concentration
of 5/1, which is 5 times stronger than
the original decoction of 1/1.
The concentration varies from herb to herb, depending
the viscosity of the decoction.
Some decoctions
are very watery, others more syrupy. After
all the remaining concentrated liquid must be
fluent enough for the next step in the production.
G. The transformation into powder/granulates
This technique, called spray drying, consist of spraying the concentrated liquid on small particles of starch, dries and becomes a powder. A next step can be the formation of granulates. As starch, mostly corn is used, but sometimes the dried and fine grinded raw material is reintroduced as starch.
H. Packing and labeling
Packing and labeling are fully automated. The powder or the granulates are pumped through tubes right into the packing and labeling machine. The bottles are filled and hermetically sealed, ready for the last quality control.
I. The final quality control
The final product is controlled again, not only on
impurities and microbiological cleaness, also
specific markers are checked. HPLC and TLC
are common used techniques.
Randomized samples of each batch are send to
the Lab in Germany. If the tests results confirm
the supplier's tests, the goods are shipped.
Upon arrival in our warehouse, again randomized
samples are taken and send to the German Lab.
Only if these results confirm the two previous ones, the goods are stored and send out to
our customers. Goods that don't answer the
standards are destroyed at the supplier's expenses.
Certificates of analyses and tests results are
available on demand.
Beside to Europe, Min Tong is actually exporting
to Japan, Australia, the USA, South East Asia including
China, and providing of course an important
local market.
Some practical Information
A. Prescriptions
To add up to 4 single herbs to an existing formula
there is no extra charge.
Adding 5 single herbs
or more, or to prepare a prescription exis-ting of
single herbs only, a fixed amount of € 4,09 will be charged.
B. Tablets
All our single herbs, all our formulas, formulas
completed with single herbs, and even a personal
prescriptions existing of single herbs can be
pressed into handy tablets of 300 mg at an extra
charge of ¤ 4,09 per 100 g.
The minimum we can
tablet is 100 g.
C. Prices
All prices in this catalogue are per 100 g V.A.T.(6%) excluded.
D. Concentration
Our products are in average 5/1 concentrated granulates.
E. Dosage
The average dosage for an adult of 75 Kg is 3 x 2 g a day. Obviously it is up to the therapist to adapt the dosage to each of his patients. Extracts are best taken solved in or with lukewarm water.
F. Freight
Unless otherwise agreed, freight is at charge of the customer. Goods travel at risk of the customer.
G. Tacking backs
Standard formulas can be returned, individual prescriptions cannot.
G. Quantities
Formulas have to be ordered by a minimum of 100 g or a multiple, single herbs can be ordered in any quantity.
H. When to take the herbs?
Herbs are best taken up to ½ hour before meals, or 1,5 hour after meals.
I. Payments.
Unless otherwise agreed, payments have to be done within 8 days after reception of the goods.
